Spot Welding

Questions and Answers

Barrel holders are the most common holder used for standard press welders. They came in several barrel diameters ranging from 5/8 – 1 ½”. The most popular size is 1 ¼” diameter. Standard lengths are 8 and 12”.

 

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Welding guns use special copper alloy arms/adapters which function as electrode holders. They attach to the gun on one end and have a cap taper at the other for the electrode.

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Welding guns use special copper alloy arms/adapters which function as electrode holders. They attach to the gun on one end and have a cap taper at the other for the electrode.  They are frequently called cap adapters.

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Aluminum has a tendency to form voids or cracks in the weld nugget as it solidifies. These voids are generally not desirable. In many cases this condition can be improved with good force follow up or application of a secondary forging force near the end of the weld cycle.

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Offset holders are designed to allow one to reach into or over something on the part. They are designed to withstand most welding forces with very little flexing. Offset holders should be used in machines and set ups to minimize any other bending forces.

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