Seam Welding

Questions and Answers

Weld schedules are available in the Resistance Welding Manual and AWS Standard C1.1 for many of the most frequently used materials. The information commonly provided is the proper electrode design, size and material. The weld force, weld time and weld current are also published. The minimum distance between welds is usually listed and the expected nugget or button size is shown. Tensile properties frequently are also published.  Other sources are the Tuffaloy and CMW Catalogs.

A weld schedule is an instruction to set up a resistance welder for a specific job. It includes all of the specific settings of the machine, control settings, tools, electrodes, forces, times, rates and all other pertinent data related to a job. It also includes the information about the part itself including material, thickness, number of welds, weld locations, quality requirements, and precleaning. This information is stored and can be used to set up the job on it’s next run. It also can be used as a ground zero if parameters have changed and you want to go back to where you started.

Group B materials is a designation of the Resistance Welding Manufacturers Alliance (RWMA).  It describes a group of Tungsten/Copper materials with high strength and good electrical conductivity.  Their main feature is high strength at high temperatures.  Their properties make them excellent materials to use in the resistance welding industry as electrodes at high heat and forces.

Group A material is a designation of the Resistance Welding Manufacturers Alliance (RWMA).  It describes a group of copper alloys with high strength and high electrical conductivity.  Their properties make them excellent materials to use in the resistance welding industry as electrodes and current carrying componenets used in the machinery of the resistance welding industry.

Class 3 material is a designation of the Resistannce Welding Manufacturers Alliance (RWMA).  It describes a group of copper alloys with excellent strength and good electrical conductibity.  Class 3 is often used to weld stainless steel, nickel alloys and other highly resistive - strong materials that require high weld forces.

bar stock

Class 3 Bar Stock

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